Legacy PLC Migration: Modicon to Rockwell on a Live Production Facility
Full-scope controls modernisation for a major UK automotive manufacturer. Electrical design, panel manufacture, PLC programming, installation and commissioning across 200+ metres of live production conveyor.
Developing Virtual Commissioning Standards for a Major US Automotive Manufacturer
Working directly with a US automotive manufacturer to develop, test and document new robot simulation standards to be adopted by all suppliers on a major new facility build.
Flexible Engineering Resource for a medical device Gantry Assembly System
Supporting a line builder with PLC offline programming, commissioning and safety work across multiple shifts, compressing the schedule ahead of customer FAT.
PLC Routing Reconfiguration for Long Wheelbase Variants in a Skid Buffer System
Allen Bradley Rockwell PLC and HMI changes to accommodate a new long wheelbase variant into an existing conveyor buffer network, with full customer buy-off and startup support.
103 Seconds Saved. 34% Cycle Time Reduction in 7 Days.
KUKA robot program optimisation on a live body in white line. Identified offline, implemented safely during shift breaks, zero production downtime.
KUKA Robotic Palletising Lines for a Baby Wipes Manufacturer
Two fully guarded robotic palletising cells removing manual palletising entirely, with pattern creation, KRL programming and full safety commissioning.
EV Battery Assembly Line: Virtual Commissioning Delivered Remotely from the UK
FANUC robot programming and PLC logic validation across multiple stations in Siemens Process Simulate. Eight weeks of on-site startup compressed to four days.
Cognex Vision System Integration for an Ophthalmic Surgical Device
Sub-millimetre orientation checks and particle-level cleanliness inspection, integrated with a Siemens PLC and proven ahead of customer FAT.
More Case Studies Coming Soon
We are currently preparing further case studies across FMCG, logistics and life sciences. Check back soon or get in touch to discuss your project directly.
In Preparation