Automation Services
PLC Control Systems
Duke Control Systems designs and delivers PLC control systems for automotive, advanced manufacturing, FMCG, logistics, and general industry. We develop reliable, maintainable control software that forms the backbone of modern automated systems.
Our PLC solutions are built around clear architecture, robust sequencing, and predictable behaviour, ensuring systems operate safely and consistently across all modes of operation.
Controls-Led PLC Development
We deliver controls-led PLC systems that integrate cleanly with robots, conveyors, safety systems, and higher-level plant control.
- Clear state-based and sequence-based logic
- Consistent mode handling (auto, manual, setup, fault)
- Robust interlocks and permissives
- Predictable fault handling and recovery
Key Capabilities
PLC Control System Applications
We develop PLC control systems for a wide range of automation applications, including:
- Production machines and automated cells
- End-of-line and packaging systems
- Conveyor and material handling systems
- Robotic cells and palletising systems
- Integrated production lines
Industries We Support
- Automotive: production lines, robotic cells, interlocked processes
- Advanced manufacturing: flexible cells, multi-product automation
- FMCG: high-speed packaging, end-of-line and conveyor systems
- Logistics & warehousing: material handling and system coordination
- General industry: bespoke machinery and control system upgrades
Integration with Robots, HMIs & Safety
Our PLC control systems are designed to integrate seamlessly with industrial robots, HMIs, SCADA systems, and machine safety architectures.
- Robot-to-PLC handshakes and coordination
- HMI development for operators and maintenance
- Alarm handling and diagnostics
- Safety PLC integration and validation
Example PLC Control Project
Automated Production Line – UK Manufacturer
Duke Control Systems delivered PLC control software for an automated production line, integrating machines, conveyors, robots, and safety systems. The system featured clear sequencing, structured fault handling, and intuitive HMI diagnostics.
- Industry: Advanced manufacturing
- Scope: PLC development, HMI integration, commissioning
- Result: Improved reliability and simplified fault finding
Discuss PLC Control Systems
If you are planning a new automation project or upgrading an existing system, Duke Control Systems can deliver robust, maintainable PLC control systems tailored to your application and industry.