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Automation Service

Robotic Palletising & End-of-Line Automation

Our palletising robot solutions automate the stacking and organisation of products on pallets — delivering consistent, precise handling of various package sizes and weights. We design, programme and commission fully integrated end-of-line systems including conveyors, robots, custom tooling and safety systems.

ABB, FANUC, KUKA & YaskawaCustom End-EffectorsFull Line Integration

A robotic palletising system is only as good as its integration with the rest of your line. We design, build and commission the complete end-of-line system — not just the robot.

What We Deliver

Our Robotic Palletising Services

We provide fully integrated end-of-line automation — from conveyor infeed through robot programming, custom tooling and pallet handling to system handover.

Robot Programming

Expert programming for ABB, FANUC, KUKA and Yaskawa palletising robots. Pattern optimisation, multi-SKU handling and full integration with line control.

Custom End-Effector Design

We design and manufacture bespoke end-of-arm tooling to suit your product, packaging and pallet format — ensuring reliable gripping and consistent stacking.

Conveyor Infeed Integration

We design and commission the conveyor infeed system to the palletiser — including accumulation, product orientation, spacing and reject handling.

Pallet Handling Systems

Pallet dispensers, pallet conveyors and stretch wrapper integration — we design the complete pallet handling flow around the robot cell.

Safety System Integration

Safety fencing, light curtains, area scanners and safety PLC integration — ensuring your palletising cell meets all relevant safety standards.

Multi-Line & Mixed-SKU Systems

We programme and commission systems handling multiple product types, pallet patterns and line inputs — supporting flexible production requirements.

How We Work

Our Proven Project Approach

Every project follows a structured process that keeps risk low, quality high, and your production running throughout.

1

System Design & Layout

2

End-Effector Design & Build

3

Robot OLP Development

4

Safety System Integration

5

On-Site Commissioning

6

Operator Training & Handover

Why Choose Duke

Why Choose Duke for Robotic Palletising

Complete System Integrators

We don't just programme the robot — we design the whole end-of-line system including conveyors, tooling, safety and pallet handling.

Custom Tooling Capability

Bespoke end-effectors designed for your specific product and packaging — not off-the-shelf solutions that compromise performance.

All Major Robot Platforms

ABB, FANUC, KUKA, Yaskawa — we work with your preferred robot brand or advise on the best platform for your application.

FMCG & Logistics Experience

Extensive experience in fast-moving consumer goods and logistics environments — high-speed, multi-SKU, reliable operation.

Offline Programming First

We develop and validate palletising programs in simulation before site — reducing commissioning time and improving first-run reliability.

Full Documentation & Training

We provide complete system documentation and operator training to ensure your team can run and maintain the system confidently.

Palletising System Capabilities
ABB PalletisingFANUC PalletisingKUKA PalletisingYaskawa PalletisingCustom End-EffectorsConveyor IntegrationPallet DispensersStretch Wrapper IntegrationMixed SKU HandlingSafety PLCArea ScannersFMCG Applications

Discuss Your Palletising Project

Whether you need a standalone palletising cell or a fully integrated end-of-line system, our team can design and deliver it. Book a free line review or contact us today.