From high-speed packaging lines to robotic palletising and end-of-line automation, Duke Control Systems delivers turnkey FMCG automation across the UK — reducing downtime, increasing throughput, and future-proofing your production operations.
Our team has delivered automation on FMCG lines across food and beverage, personal care, household products and consumer goods. High line speeds, frequent changeovers and hygiene requirements are our everyday challenges.
Packaging and filling lines operating at hundreds of units per minute demand precise, reliable control systems that react in milliseconds.
Multiple SKUs and short production runs mean automation must handle rapid changeovers with minimal downtime and operator intervention.
Food-grade environments require automation designed with washdown, contamination prevention and full audit traceability from day one.
Every percentage point of OEE improvement matters. We focus on reliability, diagnostics and fast fault recovery to protect your production output.
Control logic for FMCG production lines using Siemens, Rockwell, Mitsubishi and Schneider platforms. Filling, capping, wrapping, checkweighers and line integration.
Palletising robots programmed and commissioned across ABB, FANUC, KUKA and Yaskawa. Custom end-effectors, conveyor integration and full cell design.
Conveyor control systems co-ordinating product flow across your entire production line — accumulation, divert logic, line balancing and equipment integration.
Offline PLC and SCADA design specifically engineered for packaging, filling and processing machinery — tested before implementation to reduce deployment risk.
Digital twin validation of your FMCG automation system before it reaches the shop floor — faster start-up, fewer surprises, lower risk.
Comprehensive commissioning including I/O testing, dry cycling and wet product trials. We support your team through to handover and full production.
Deep expertise across FMCG, automotive and logistics automation delivered by senior engineers — not graduates.
We work with Siemens, Rockwell, Mitsubishi, ABB, FANUC, KUKA and more — recommending what's right for your line.
Design and panel build through to commissioning and long-term support — one partner for the entire project.
Ideally placed to serve FMCG manufacturers across the UK quickly and cost-effectively.
Integrity and reliability are at the core of everything we do. We deliver on time, to spec and within budget.
No obligation, no cost. Independent eyes often spot improvements that pay for themselves many times over.
"Working with Duke Control Systems gave us confidence throughout the project. Their engineers clearly knew the systems inside out and their commissioning approach was methodical and professional."Engineering Manager — UK Manufacturing Client
Whether you're planning a full automation project or looking for practical improvements to an existing line, our engineers are ready to help. Book a free, no-obligation production line review.